Services
Forging
Forging Services
Precision Forging Solutions for Various Industries
Forging Classification
Hot Forging
Process performed at temperatures above recrystallization temperature, typically between 1000°C and 1300°C for steel. This allows for significant plastic deformation with minimal force.
- High formability
- Reduced tool wear
- Improved mechanical properties
- Suitable for complex shapes
Cold Forging
Process performed at room temperature or slightly elevated temperatures below recrystallization. Produces high precision components with excellent surface finish.
- High dimensional accuracy
- Superior surface finish
- Increased strength
- Material savings
Warm Forging
Process performed at intermediate temperatures between cold and hot forging, typically 300°C to 900°C. Combines advantages of both cold and hot forging processes.
- Lower forming forces than cold forging
- Better surface finish than hot forging
- Reduced springback
- Energy efficient
Open Die Forging
Process where metal is shaped between flat or simple contoured dies without completely enclosing the material. Ideal for large components and custom shapes.
- Large part capability
- Custom shapes
- Improved material properties
- Cost-effective for small quantities
Closed Die Forging
Process where metal is shaped between two or more dies that completely enclose the material. Produces complex shapes with high precision and repeatability.
- Complex geometries
- High precision
- Excellent surface finish
- High production efficiency
Ring Rolling
Specialized forging process used to produce seamless rings of various sizes and cross-sections. The process involves rolling a pre-formed ring between rotating rolls.
- Seamless rings
- Uniform grain structure
- High strength
- Cost-effective for ring shapes
Our Forging Process
Comprehensive Manufacturing Process
Our forging process ensures the highest quality standards from design to delivery. We follow a systematic approach to produce precision components that meet or exceed customer expectations.
- Design & Engineering: Customized designs based on customer requirements
- Material Selection: High-quality alloys and steels for optimal performance
- Heating: Controlled heating to achieve proper forging temperature
- Forging: Precision shaping using advanced forging techniques
- Heat Treatment: Controlled cooling and heat treatment processes
- Machining: Precision machining to meet exact specifications
- Quality Control: Rigorous inspection and testing procedures
- Surface Treatment: Various finishing options for corrosion resistance
Forging Product Categories
Auto Parts Forgings
Precision forged components for automotive applications including gears, shafts, flanges, and various engine parts. Our automotive forgings meet strict quality standards and performance requirements.
- Engine components
- Transmission parts
- Suspension components
- Braking system parts
Agricultural Machinery Forgings
Durable forged parts for agricultural equipment designed to withstand harsh working conditions. Our agricultural forgings provide reliable performance in farming machinery.
- Tractor components
- Harvester parts
- Plow components
- Irrigation system parts
Construction Machinery Forgings
Heavy-duty forged components for construction equipment such as excavators, bulldozers, and cranes. These parts are engineered for maximum strength and durability.
- Excavator bucket teeth
- Crane hooks and shafts
- Bulldozer blades
- Loader components
Railway & Train Forgings
High-precision forged parts for railway and train applications that meet strict safety standards. Our railway forgings ensure reliable performance and passenger safety.
- Train wheel sets
- Railway couplings
- Bogie components
- Brake system parts
Truck & Trailer Forgings
Robust forged components for heavy-duty trucks and trailers. These parts are designed to handle heavy loads and long-distance transportation requirements.
- Axle components
- Suspension parts
- Coupling devices
- Brake system components
Heavy Truck Components
Specialized forged parts for commercial trucks and heavy vehicles. Our components provide exceptional strength and durability for the most demanding applications.
- Differential housings
- Drive shafts
- Steering components
- Transmission parts
Technical Specifications
| Category | Details |
|---|---|
| Manufacturing Methods | Hot forging, cold forging, warm forging, open die forging, closed die forging |
| Materials | Carbon steel, alloy steel, stainless steel, duplex stainless steel, Hastelloy, Inconel |
| Standards | GB, ANSI, BS, DIN, JIS, ASTM, ASME, AISI |
| Weight Range | 0.1 kg to 50,000 kg |
| Tolerance | Up to ±0.005mm |
| Surface Finish | Ra3.2 to Ra12.50 as per customer requirements |
| Heat Treatment | Normalization, annealing, quenching and tempering, case hardening, nitriding |
| Quality Control | RT, UT, MT, PT, CMM, chemical and mechanical testing |
Our Capabilities
Custom Design
Tailored solutions based on customer specifications
Quality Assurance
Strict quality control throughout the manufacturing process
Fast Delivery
Efficient production scheduling for timely delivery
Competitive Pricing
Cost-effective solutions without compromising quality
Technical Support
Expert engineering assistance for product development
Global Service
International shipping and support services
